Our Infrastructure
At Katyaini Products Pvt. Ltd., we operate with robust infrastructure designed to support high-precision, high-volume manufacturing of transformer components. With 25+ years of experience, our plants integrate automation and quality systems to deliver excellence across every order — from 10 KVA to 50 MVA.
Our infrastructure ensures seamless production of Step Lap Core s, Core Assemblies, Wound Cores, Slit Coils, Toroidal Cores, and Amorphous Cores. All processes are supervised by skilled professionals, with in-house testing and quality validation at every stage.
Our Core Infrastructure Capabilities
Slitting Plants
We have 3 advanced slitting plants capable of precision CRGO coil slitting with minimal burrs. These systems support various coil widths and grades, tailored to transformer needs.
- Clean edges and strip width consistency
- Max burr: 10 microns
CTL (Cut-to-Length) Lines
Our 5 CTL lines support cutting laminations up to 550mm width, enabling fast, accurate production for Step Lap and stacked core designs.
- High-speed auto feeders
- Superior dimensional accuracy
- Supports custom lamination profiles
Amorphous Core Plant
With 2 dedicated cutting lines, our Amorphous Core Loop manufacturing facility handles up to 630 KVA designs — suitable for both single- and three-phase applications.
- Low-loss material processing
- Stress-free annealing capability
- Eco-friendly energy-saving designs
Testing & Quality Control
Our in-house CRGO & Core Assembly Testing Panel ensures each product meets customer specs. From MTC-level inspection to pre-dispatch testing, every unit is checked for electrical and mechanical performance.
- 100% inspection of raw material
- Continuous dimensional checks during production
- Electrical testing
- Quality plan aligned with customer specs
Additional Capabilities
Our plant infrastructure is powered by full generator backup and smart layout design that minimizes human handling. This ensures safe and efficient flow of materials and products throughout production.
- 8 Automatic Toroidal Core Machines
- Wound Core AEM production machine
- 3 Annealing Furnaces
- EOT Cranes from 2MT to 15MT