Company Excellence

Our Manufacturing Process

designed for Precision, Built for Reliability

At Katyaini Products, we follow a fully optimized and quality-driven manufacturing process for transformer cores. Our system ensures minimal manual handling, accurate output, and total adherence to customer technical specifications— from raw material inspection to final product dispatch.

Step-by-Step Precision

Process Flow of Katyaini Manufacturing

Our manufacturing journey is methodically designed to ensure high throughput, zero deviation, and long-term reliability across CRGO and Amorphous core solutions.

1

Raw Material Inspection

Materials are inspected and verified for quality as per MTC before processing.

2

Grade Selection

Selection of the most suitable CRGO grade for each transformer application.

3

Slitting of Coils

Mother coils are slit to custom widths on precision automated slitting lines.

4

CTL Cutting

Laminations are cut on CTL machines with burr-free finishing and dimensional accuracy.

5

Core Assembly

CRGO laminations, clamps, and insulation materials are assembled as per client design.

6

Annealing (Where Applicable)

Stress-relief annealing is performed for toroidal and wound core types to ensure stability.

7

Final Quality Check

Dimensional and electrical testing is done before packing and dispatch.

8

Secure Packaging

All cores are securely strapped and wrapped to prevent deformation during transport.

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